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June is a season of flowers and brilliance. It is also a season of gestation and hope. It is full of passion and vitality, and it is a new look. In such a good season, along with the floral fragrance, in the segmented profile welding operation mode, the Dalian engineering team regional manager Zhang Defa successfully achieved a new breakthrough in the traditional operation, and developed a special auxiliary tooling for the profile.
In the past, when we were assembling flat profiles, we needed two or three people to fix them in order to construct them. We also had spot welding support when assembling. Not only does it cost a lot of manpower and material resources, but it also puts a lot of pressure on the later polishing. When we were still thinking about how to improve this situation, Zhang Defa, the regional manager of Dalian, after a long period of thinking, through the analysis of the profile structure, combined with the characteristics of the operation and his own years of production experience, gradually established the prototype of the profile-specific tooling. . At the beginning of May, Manager Zhang explained to the head of the internal industry that he wanted to make the special tooling for the profile. After the master and the assistant tried to figure out the structure and support of the tooling, he felt that the overall structure was basically feasible and gave great strength to his tooling. stand by.
As a manager, Zhang Defa was the first person in charge of tooling production. He and the lead squad personally participated in the whole process of production. According to the original design concept, the production was very smooth. However, after assembling all the components together, they found through trial. The original design model was not ideal. At this time, Zhang Defa did not lose heart, redesigned the bracket drawings and cutting materials, and the team re-created a new bracket. After the assembly test run, the initial design concept was basically realized. Through a few days of practical use, the tooling is light in weight, simple in operation, very convenient to use, and the effect is quite excellent. After Zhang personally paints and protects the appearance of the tooling, a simple tooling, elegant and practical profile tooling is available. For many years of traditional work, this is a perfect breakthrough.
On June 1st, the successful application of the new tooling was highly praised by the class chief, Chen Zhongqing, and named "Butterfly" (the tool-like butterfly that spreads its wings). Chen introduced the move not only to improve the assembly efficiency and accuracy of the profile, but also greatly reduced the labor intensity of the workers and reduced the subsequent workload. In the future, the in-house class will assist the inventors to further improve the tooling, make the tooling more versatile and require the construction teams to fully promote the construction team, contributing to the energy saving, cost reduction and efficiency improvement of our factory. In order to encourage invention and creation, the internal business class decided to give material rewards to the inventor Zhang Defa, and hoped that more and more employees would participate in the technological innovation and the improvement of tooling equipment. Only in this way, we will always be competitive, our Product quality can continue to leap.