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This machine is designed for producing a wide range of PC tubes, profiles, transparent LED lampshades, and both single-color and double-color LED lampshades. It is also compatible with PMMA materials.
Key features include innovative online precise cutting technology, which allows one-time cutting without the need for secondary cutting, ensuring a precision of within 0.5mm, clean cuts, and high efficiency. The special screw for PC material ensures perfect plasticizing, resulting in finished products free from crystallized dots, pulling marks, and vibration marks, with high light transmittance and transparency. The screw is made from imported special alloy steel, preventing material adhesion and eliminating black spots during production.
Composition & Technical Details of PC LED Tube Light Housing Batten Making Machine:
MACHINE PARTS
QUANTITY
MAIN EXTRUDER
1 OR 2 SETS
EXTRUDING DIE AND CALIBRATION MOULD
1 SET
VACUUM CALIBRATION TABLE
1 SET
SYNCHRONIZED DUAL BELTS PULLING MACHINE
1 SET
FIXED LENGTH PRECISE CUTTER AND STORAGE MACHINE
1 SET
SINGLE SCREW EXTRUDER
OR TWO EXTRUDERS CO-EXTRUSION
(1) Screw model: AF-45, AF-50, AF-55, AF-65 available for option; L/D: 28:1;Â
Separated type screw is adopted as it is especially suitable for PC transparent material, milky material and diffusion material for production, so as to lower down raw materials cost largely.Â
(2) AC motor drive, with enough motive power and quite stable in running; Temperature control meter: intelligent type; the precision could reach +/-1 degree;Â
(3) Heating control zone: 7 zone (barrel 4 zone, extruding die 3 zone); According to different extruders.
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EXTRUDING DIE AND CALIBRATION MOULD
Special S136H mirror surface steel for dies, the surface of the extruding dies is mirror polished.
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VACUUM CALIBRATION TABLE
(1) Stainless steel tank;
3D adjusting machine frame, with 12-way vacuum, 12 way cooling water;
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(2) circular water cooling tank
Provide water to calibration mould
Water pump: 0.37KW
(3) vacuum pump fixed outside;
the whole machine is compact and strong without vibration.
(4) Length: 1.5m, 2m, 2.5m, 3m for option;
(5) Vacuum pressure: 0.01~0.08MPA, adjustable;
Vacuum pump power: 2.2KW or 3KW;
Vacuum is stable and silent.
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SYNCHRONIZED DUAL BELTS PULLING MACHINE
(1) Open-close, up-down adjusting;
belt workable length 1 meter, constant stable puller;
(2) high wear-resistant foamed surface PU multi-wedge belt;
(3) high precision frequency conversion controller;
tractor speed 0-15m/minute stepless adjustable.
(4) Single motor or double motor available for option;
Power: 1.5KW or 2.2KW
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FIXED LENGTH PRECISE CUTTER AND STORAGE MACHINE
(1) Innovative cutting technology;
Optical type length-setting device;
Solve the online-precise-cutting difficulty in this industry;
(2) Online cutting precision: within 0.5mm;
(3) No burrs cutting, without powder and dust;
No need the second time precise cutting;Â
(4) SIEMENS PLC control with display screen
Easy to set value and operate.
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PC LED Tube Light Housing Batten Making Machine Photos:Â Â Â
Finished LED Lampshade Photo
Final LED Light Application:
YAOAN Machinery Factory Photo
Packaging and Shipping  Â
PACKAGING
plastic film + stretch film + wooden case + drying agent.
DELIVERY
About 50 days (all new parts)
SHIPPING
We place and fix the machines well into container and check carefully before closing the container so as to ensure everything is ok for the shipment. (Use steel wire to fix machine and drying agent).
We care each and every point so that our clients could receive the machines in perfect situation.
What Is Our Service System?
PRE-SALE
a. Detailed machine introduction;
b. Suggest suitable turnkey solution as per clients requirements;Â
c. Provide test production for reference;Â Â
IN PRODUCTION
a. Supply layout drawing to clients for preparation;Â
b. Suggest suitable building project for pipelines, electric wiring, air pipes, cooling cycle water etc;Â
c. Keep the clients be informed of the production status;
AFTER SALE
a. Send engineers to overseas for installation ,commissioning and training;
b. Supply extruding products' material formula, recommend excellent supplier of the raw material per clients' requests;Â
c. Offer help if any need from clients like spare parts need etc;Â
d. Supply necessary technical support at request;
Why Choose YAOAN MACHINERY?Â
1. Professional: YAOAN has been manufacturing plastic extruders since the 1980s, offering extensive experience and a professional team to maintain its leading position in the plastic extruder industry.
2. Quality: Quality is the cornerstone of our enterprise's continuous development. We constantly strive to improve and prioritize quality, with innovation being our responsibility.
3. Delivery: We optimize factory management and streamline production processes to shorten production periods as much as possible.
4. Cost Control: We aim to reduce production costs through internal management improvements, ensuring our products are competitive in the market and achieving a higher performance-to-price ratio.
FAQ
Q1: What is the guarantee of the machine?Â
A1: The warranty period for our machine is 12 months after it is installed in the buyer's factory;Â
Q2: What packaging do you use for the machine?Â
A2: We paint the machine with anti-corrosion oil, then cover it with plastic film, and finally pack it into a wooden case or place it on a wooden pallet as per the client's requirements, or load it into a container with film packing. After securing all machines, we use drying agents to keep the container dry.Â
Q3: Do you have an instruction manual to guide us if I buy the machine?Â
A3: Yes, we provide a detailed user manual for your reference. Please read it carefully for guidance. If there are still issues that cannot be resolved, please contact us, and we are ready to assist you anytime.Â
Q4: What is your service to overseas clients?Â
A4: We provide comprehensive overseas services. We will send engineers abroad for machine installation, commissioning, and test production guidance, as well as training for the buyer's workers. We are also ready to offer technical support at any time.Â
Q5: What are your contact details?Â
A5:Â Â Please contact below:Â
Mr. Kevin Zhang
MOBILE: +86-13609663170Â
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DONGGUAN CITY YAOAN PLASTIC MACHINERY CO., LTD.
ADD: 10#, FUMIN INDUSTRIAL DISTRICT, DALANG TOWN, DONGGUAN, CHINA
Hot Sale PC LED Tube Light Housing Batten Making Machine
Model NO.: AF-55, AF-50, AF-45
Engagement System: Full Intermeshing
Screw Channel Structure: Non Deep Screw
Exhaust: Don't Exhaust
Automation: Automatic
Computerized: Customized
Machine Type: Profile Extruder
Product Design: T5 T8 T10 Profile
Product Application: LED House Light/Garage Light
Production Speed: 1-8m/Min
Operator: 1
Power Consumption: 35-65kw/Hr
Water Requirement: 1cbm/Hr
Length Accuracy: +-0.05mm
Ce Certificate: Available
ISO Certificate: Available
Trademark: YAOAN
Transport Package: Sea Worth Packing
Specification: 11000*2500*2300mm
Origin: Dongguan, Guangdong
HS Code: 847720900
Hot Sale PC LED Tube Light Housing Batten Making Machine