EPS Block Molding Machine for Insulation Panel and Construction

Model NO.: GB-SPB-400
Trademark: GB
Transport Package: Container
Specification: 4000x1200x1000
Origin: Zhejiang
HS Code: 84779000
Model NO.: GB-SPB-400
Trademark: GB
Transport Package: Container
Specification: 4000x1200x1000
Origin: Zhejiang
HS Code: 84779000

EPS Block Production Line

The complete process includes: EPS beads → pre-expander → silo → block molding machine → cutting machine → EPS sheets or profiles.

Auxiliary equipment consists of a steam boiler and accumulator, air compressor and air receiver, water cooling tower and pumps.

EPS block molding is used for:

  • EPS sheets for insulation
  • EPS elements for construction
  • EPS profiles for decoration
EPS Block Molding Machine for Insulation Panel and Construction

Daily 300 cubic Meter EPS Block Production Line List
1 Batch Pre-Expander SPJ150B
Density: 8-30g/l 		1 unit
2 EPS Block Molding Machine SPB400
WITH VACUUM SYSTEM
Length 4m x 1.2m x 1m 		1 unit
3 Cutting Machine SPC400 1 units
4 Re-Cycling Machine 1 unit
B Auxiliary Equipment  
5 Silo (Semi-Auto) System 20 units
6 Air Compressor 3.6m3/min, 7 bar 1 unit
7 Compressed Air Tank with Accessary 2 m2 1 unit
8 Steam Accumulator 12m3 volume 1 unit
9 Cooling Water Pump, Cooling Tower
50m3/hour, as well as 7.5kw pump. 		unit
10 Steam Boiler 2 tons per hour, 1Mpa 1 unit

Main Equipment:

EPS Pre-expander with double expansion

EPS Block Molding Machine for Insulation Panel and Construction
Chamber diameter mm 1600
Chamber height mm 2000
Outer steam pressure Mpa 0.4-0.6
Inner steam pressure Mpa 0.015-0.05
Steam consumption kg/h 200
Outer air pressure Mpa 0.4-0.6
Inner air pressure Mpa 0.4-0.6
Air consumption m3/h 31
Capacity kg/h 600-1300
Tolerance   ±3%
Connected load kw 32
Power supply v/hz 380/50
Weight kg 6500

Three Safety features and protective fence on top
 -  All procedures are controlled by HMI & PLC, all parameters can be revised in HMI with easy operation
 -  All material connected with EPS resin in expansion Chamber are made of SUS 304 Stainless steel  
 -  High density Rock wool used for insulation layer to reduce temperature undulate & steam consumption.
 -  Steam system controlled by origin Japanese Pressure Reduction Valve, Brand "Yoshitake" 
 -  EPS Resin weight in Each cycle are controlled by accurate weight sensor
 Stable pressure & stable temperature insure density tolerance within 3% 
-  Second Expansion is available for lower density
-  The Fluid bed equipped with special heater to shorten beads aging time and reduce energy consumption.
 All electronics are brand Schneider, pneumatic valves are brand Airtec

Block molding machine 
EPS Block Molding Machine for Insulation Panel and Construction

EPS Block Molding Machine for Insulation Panel and Construction
 
Item   type  PSB-DZ200 PSB-DZ300 PSB-DZ400  
PSB-DZ600
Mould cavity size mm 2040*1240*1030(mm) 3060*1240*1030(mm) 4080*1240*1030(mm) 6100*1240*1030(mm)
Block size  mm  2000*1200*1000(mm) 3000*1200*1000(mm) 4000*1200*1000(mm) 6000*1200*1000(mm)
Steam entry DN80 DN80 DN150 DN150
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