Lug-All Pawl Stop Replacement

Lug-All Pawl Stop Replacement Guide

articles/Pawl_Stop_Replacement.png The pawl stop is a small but essential component of every Lug-All come-along ratchet winch hoist. It plays a vital role in securing the main frame spring, which allows the pawl to engage the drum and keep the hoist working properly. Over time, the pawl stop can become damaged due to impact or misuse. When this happens, it’s important to replace it to restore full functionality to your hoist. Replacing the pawl stop requires some basic tools and a bit of mechanical know-how. Before you start, make sure you have the right tools on hand, such as a vise, angle grinder, hammer, and punch. You’ll also need to remove several parts from the hoist, including the main frame pawl, pawl shaft, spring, drum, drum shaft, and u-frame assembly. For detailed instructions on removing these components, refer to our guides on "Main Frame Pawl and Spring Replacement" and "Web Strap Replacement."
Here’s how to replace the pawl stop step by step: **Step 1:** Secure the main frame of the hoist in a vise. Use an angle grinder to cut off the old pawl stop carefully, making sure not to damage the surrounding frame. **Step 2:** Use a hammer and punch to remove any remaining material from the inside out. Be gentle to avoid causing unnecessary damage. **Step 3:** Insert the new pawl stop into the through hole from the inside of the main frame. Make sure it fits snugly. **Step 4:** Remove the main frame from the vise and brace it against the jaw or anvil. Gently hammer the outside surface of the pawl stop to cause mushrooming. Check that the pawl stop doesn’t rotate. If it does, continue hammering until it’s secure. **Step 5:** Reinstall the main frame pawl, pawl shaft, and spring, followed by the drum, drum shaft, and u-frame assembly that were removed earlier. Once everything is back in place, test the hoist to ensure it operates smoothly. A properly installed pawl stop will help maintain the safety and reliability of your Lug-All come-along winch. If you're unsure about any part of the process, don't hesitate to consult a professional or watch a video tutorial for visual guidance. With a little patience and care, replacing the pawl stop can be a quick and effective way to extend the life of your hoist.

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